I realize that any PCB CAD or supplier question eventually ends up with everything recommended, but here goes.
I'm thinking doubled sided about 1.5x3 inches, silk screen on top, solder masks, the usual. In lots of 250 about 4 times per year (so NRE only on the first batch). 2 to 4 week turn time.
I've already done the prototypes with BatchPCB and they use Gold Phoenix, and I've used any number of other vendors over the years, but I think I should see what other folks might be doing.
Also, its been a few years since I've ordered in this quantity so I'm wondering what prices are like now.
I don't want to wade through all the specials on all the supplier websites so I'm looking for personal experience with actual orders in this range.