YOSMQ (yet other step motor questions)

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Bronze Markjs
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Posted by js: Sat. Feb 13, 2010 - 10:21 PM
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...whose answers may be buried in the millions of threads available about stepping motors. :?

So I resurected my old unipolar motor, modify the code to run on a M164 rather that the 90S8535 with a ICE200...and it runs. However some questions have arisen which don't seem to be covered on the various SM threads here.

1) Step motors coils must be energised at all times from the time the motor is first run. Correct?

therefore

2) Step motors run hot enough to bake miniature pizzas on them.

3) There is no way of finding out the position of the coils so that an index could point to the correct step phase out of the 4 phases during init. Up to 3 steps could be missed when pulses are first applied to the motor or the motor may even run backwards for 1 pulse untill the correct phase is hit.

4) Stopped motors (ie after reaching the desired position, similar to 1) must have power applied to the coils according to the last step untill the motor needs to move again. If power is removed it is likely that the motor may move due to loading. (maybe not if some sort of worm drive is used between the motor and load??)

I'm sure I'll have some more. :)

John Samperi

Ampertronics Pty. Ltd.

www.ampertronics.com.au

* Electronic Design * Custom Products * Contract Assembly

Tags:

Learning and Information, General Electronics, AT90S8535
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Bronze MarkJohanEkdahl
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Posted by JohanEkdahl: Sat. Feb 13, 2010 - 10:55 PM
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I'm bipolar :D, so take this for what it is worth...

Quote:

1) Step motors coils must be energised at all times from the time the motor is first run. Correct?

Why? At least my bipolars rest rather firmly at the full steps. If the "load at standstill" is low enough then no external energy is needed to make them stay in the rest position. As logn as you stop at such a position.

Quote:

2) Step motors run hot enough to bake miniature pizzas on them.

Not sure about the pizza-baking-temperature, but I once read somewhere that if your stepper does not run hot enough for you to barely be able to touch it then the motor is too big.

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ka7ehk
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Posted by ka7ehk: Sun. Feb 14, 2010 - 12:38 AM
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If the motor "cogs" with no power applied, as you try to turn it, then you may not need continuous power. You certainly would need power on to decelerate most loads. You would need power if the load has any significant static torque requirement.

Otherwise, probably not.

Jim

 

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Posted by jayjay1974: Sun. Feb 14, 2010 - 12:53 AM
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You could reduce the (average) coil current when stopped to prevent heating it up too hot.

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Jepael
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Posted by Jepael: Sun. Feb 14, 2010 - 01:39 PM
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JohanEkdahl wrote:

Not sure about the pizza-baking-temperature, but I once read somewhere that if your stepper does not run hot enough for you to barely be able to touch it then the motor is too big.

My feeling is that based on our power electronics professor that is how all components are rated. If a component runs cool it is overrated and thus too expensive part.

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ka7ehk
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Posted by ka7ehk: Sun. Feb 14, 2010 - 04:49 PM
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I would dispute that because temperature accelerates failure rates. It might be OK if it is going to be thrown away before it fails, but for most things we build, that should not be the case.

Jim

 

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CountZero
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Posted by CountZero: Sun. Feb 14, 2010 - 05:43 PM
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Many of the more advanced drivers reduce the current to 25-50% if the motor is standing still. If you can do this depends of course on your load as mentioned.

...and yes stepper motors do get hot.

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Bronze Markjs
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Posted by js: Sun. Feb 14, 2010 - 09:23 PM
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So that licks 1,2 and 4 pretty much. :) What about 3?

I have the following:

;Control out bits

.equ	motor_mask= (1<<pd0|1<<pd1|1<<pd2|1<<pd4)	;DXIO-6

.equ	step1= (1<<pd7 | 1<<pd5)
.equ	step2= (1<<pd6 | 1<<pd5)
.equ	step3= (1<<pd6 | 1<<pd3)
.equ	step4= (1<<pd7 | 1<<pd3)

and

;Step bits in temp. Uses temp1
do_step:
	in		temp1,motor_read
	andi	temp1,motor_mask
	or		temp,temp1
	STORE	motor_write,temp
	rcall	wait2ms
	ret

I have noticed a few erratic steps at start up, especcially at low speeds. I'm guessing because the motor could be anywhere so it does not particularly want step 1-4 but maybe 2,3,4,1 or 3,4,1,2. In a real application one would have a home sensor so a few erratic steps amy not matter untill the mechanism is at the home position, from then on the sequence is pretty well defined, correct?

Quote:
drivers reduce the current to 25-50% if the motor is standing still.
That would be something like fuel injector drivers then.

Anyway I need a real project with something attached to the motor. I wish I didn't throw away my old impact printer, it could have been fun removing the driver boad and replacing it with an AVR....but then I could get swamped with work and shelf it for another few years. :)

By the way 2ms seems the smallest time needed between steps for the motor I have. It seems "normal". A lower value convuses the motor and does not run.

John Samperi

Ampertronics Pty. Ltd.

www.ampertronics.com.au

* Electronic Design * Custom Products * Contract Assembly

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jayjay1974
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Posted by jayjay1974: Sun. Feb 14, 2010 - 10:21 PM
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There must be plenty of old matrix and not so old inkjet printers out there you should be able to pickup for free.

I paid $20 for my current printer, brand new.

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Bronze Markjs
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Posted by js: Sun. Feb 14, 2010 - 11:52 PM
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..and how much for the cartridges replacements? :)

John Samperi

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jayjay1974
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Posted by jayjay1974: Sun. Feb 14, 2010 - 11:56 PM
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Slightly less than the printer's price :)

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ka7ehk
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Posted by ka7ehk: Mon. Feb 15, 2010 - 12:38 AM
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There is definitely a bottom end to the pulse rate IF you turn off the current at stable points. But, there should be no minimum slow rate. After all, you can step a stepper arbitrarily slowly.

No so for the fast end. There is certainly a maximum pulse rate.

I found it a lot smoother half-stepping (were adjacent phases are on at the same time). Unfortunately, this also increases power dissipation.

Jim

 

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ka7ehk
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Posted by ka7ehk: Mon. Feb 15, 2010 - 12:39 AM
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There is definitely a bottom end to the pulse rate IF you turn off the current at stable points. But, there should be no minimum slow rate. After all, you can step a stepper arbitrarily slowly.

No so for the fast end. There is certainly a maximum pulse rate.

I found it a lot smoother half-stepping (were adjacent phases are on at the same time). Unfortunately, this also increases power dissipation.

Jim

 

Until Black Lives Matter, we do not have "All Lives Matter"!

 

 

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Posted by theusch: Mon. Feb 15, 2010 - 04:07 PM
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Quote:

By the way 2ms seems the smallest time needed between steps for the motor I have. It seems "normal". A lower value convuses the motor and does not run.

Full steps or half?

From a standing start?

With no load, I guess I'd expect a higher max half-step rate than 500/second--IF you ramp up to that rate. After all, when at speed and continuing to power in the same direction you par probably almost all the way to that next step already. ;)

Lessee--an app with an Allegro A3966 driver I put in an upper limit of 2400 half-steps/second in the shipping version. I remember going faster; knowing me the tested no-load rate was probably twice that.

Yep, there is a note later that 14400 couldn't quite be reached smoothly.

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Bronze Markjs
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Posted by js: Mon. Feb 15, 2010 - 09:58 PM
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Quote:
Full steps or half?
I think it's half step...7.5deg.
Quote:

From a standing start?
Yes from standing start, it just shakes, rattle and don't roll with 1ms pulses.
This is the motor by the way http://www.jaycar.com.au/product...

I'll mess around with AVR446 later on.

I had a quick play with a small servo too so I should start another thread with the title : YOSMQ (yet other servo motor questions) :lol:

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Posted by jayjay1974: Mon. Feb 15, 2010 - 10:04 PM
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The specs states 600 pulses/s from stand still. Or 1.67ms.

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Bronze Markjs
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Posted by js: Tue. Feb 16, 2010 - 01:11 AM
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So that's what that means.. :) I was close enough as I only had 1ms increments. Will refine my code.

John Samperi

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Posted by bobgardner: Tue. Feb 16, 2010 - 01:39 PM
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7.5 deg per step is a full step, where you energize the coils either 01 or 10... pattern is 0101 0110 1010 1001. Halfstepping 'ORs' the two fullstep patterns together in an intermediate step.... 0101 0111 0110... so both halves of coil B are energised when its half way between step 1 and 2

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Posted by theusch: Tue. Feb 16, 2010 - 03:39 PM
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Quote:

Quote:
Full steps or half?
I think it's half step...7.5deg.

No, I'm talking of the driving method.

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Bronze Markjs
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Posted by js: Tue. Feb 16, 2010 - 09:36 PM
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From my code snippet above and Bob's explanation I must be doing full step then. The steps sort of match..

The board just used 4 mosfets to drive the coils.

 
.equ   step1= (1<<pd7 | 1<<pd5)  Bob's step 3 1010
.equ   step2= (1<<pd6 | 1<<pd5)  Bob's step 2 0110
.equ   step3= (1<<pd6 | 1<<pd3)  Bob's step 1 0101
.equ   step4= (1<<pd7 | 1<<pd3)  Bob's step 4 1001

full step, where you energize the coils either 01 or 10... pattern is 0101 0110 1010 1001.

John Samperi

Ampertronics Pty. Ltd.

www.ampertronics.com.au

* Electronic Design * Custom Products * Contract Assembly

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